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Combine Images into a Grid for AI Product Inspection

Inspecting a return, a delivery or a production batch comes down to the same question every time: is this within the standard. Photographs answer it only if they show the same views in the same order on every item, which is exactly what a fixed grid gives you.

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A grid turns a pile of photos into a checklist with pictures in it. Define four views once, front, back, label and the suspected defect, and every item produces the same 2×2 board. A model asked to compare a batch of these boards across a day of arrivals is doing something quite different from a model asked to describe a loose collection of photographs.

The comparison case is the one that matters. When the question is whether this scratch is worse than the one accepted yesterday, the two boards have to be built the same way or the comparison is meaningless. Fixing the layout is what makes successive inspections comparable, and it costs nothing. The batching logic behind a series of boards is described in batch images for AI.

Choosing the cells: front and back for the general state, a close-up of the label or the reference for identification, and a close-up of the defect or the wear point. Four cells is usually enough. If the item is small or the defect is fine, spend the fourth cell on a tighter crop at higher magnification rather than adding a fifth view.

Resolution is where inspection grids differ from social grids. A defect visible at 2048px can disappear at 1024px, so export at 3000px or more when the whole judgement rests on a scratch, a seam or a print quality. Keep a clear gap between cells so a defect near an edge is not read as belonging to the neighbouring view.

Keep the discipline in the file names too, not only in the image: one board per item, named after the reference, so a batch stays readable after a hundred exports. The free plan allows 2 exports per day, which is the real constraint on a large batch; the 24-hour Pass at $3 removes it for a day and is the cheaper option for a one-off inspection run.

Because everything is composited in the browser, photos of a customer return or an unreleased product are never uploaded while you build the board. The free plan includes 12 images per grid and PNG or JPG output up to 4000px, with no account and no watermark.

How to Do It: Step by Step

  1. 1

    Fix the four views once

    Front, back, label, defect. The same four for every item in the batch.

  2. 2

    Photograph every item the same way

    Same distance, same light, same background. Consistency is what makes boards comparable.

  3. 3

    Build one 2×2 board per item

    Same order in every board, about 8px between cells.

  4. 4

    Export at 3000px when a defect is the point

    Fine damage needs pixels. 2048px is enough for general state.

  5. 5

    Send each board as one file

    State the cell order in the prompt so the answer maps back to your views.

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Frequently Asked Questions

Why not send the four photos separately?

Because then the order is not guaranteed, and a comparison across items only works if every item is presented the same way. One board per item makes the order part of the process.

What resolution for a defect?

3000px or more on the long side when the judgement depends on a scratch or a seam. The free plan goes up to 4000px, so there is room for that.

Can I inspect a whole batch?

Yes, one board per item. The free plan is limited to 2 exports per day, so a large batch takes several days or one 24-hour Pass at $3, which allows unlimited exports for 24 hours.

Do the photos leave my machine?

Not while you build the board: MergeFrame works in the browser. What you then send to an AI service is handled by that service.

Is a 2×2 enough for a complex item?

For most inspections, yes. If a single view carries the decision, prefer a 1×2 with two large cells over four small ones.

Related Free Tools

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